The new industrial revolution
WHAT IF?
THE INTELLIGENT FOUNDRY
The UK’s first fully-autonomous, low-carbon iron foundry. Complex ductile and grey cast iron castings with no tooling, first samples in about two weeks, and a verified carbon figure on every part.
The manifesto
British casting built the industrial age. It’s time it was reforged.
British casting helped build the industrial age. Then we let it fade.
Long lead times. Heavy tooling bills. A slow, opaque process the modern manufacturer has simply learned to tolerate. Meanwhile our foundry base shrinks and the work goes overseas.
We think that’s a choice, not a law of nature.
So we’re building it back — autonomous, clean and intelligent. A foundry where a design becomes a sound casting in weeks with no tooling to pay for. Where robots and AI run the process to a standard people alone never could. Where every part leaves with a verified record of its quality and its carbon.
This is The Intelligent Foundry.
What changes
A foundry that learns from every part it makes
No tooling
A drawing becomes a finished casting without the months and cost of traditional patterns and tooling.
Samples in weeks
First samples in about two weeks, not sixteen. Move from design to validated part at the speed of modern manufacturing.
Verified quality
Every part is poured, tested and certified on one intelligent line — with a complete digital record of its quality.
Verified carbon
A verified carbon figure on every part, so your supply chain meets the standards your customers and regulators expect.
The technology
Autonomous, clean, intelligent
Robots and AI run the casting process to a standard people alone never could. DISA D3 vertical moulding technology, autonomous pouring, and closed-loop quality control come together in a foundry as clean and precise as a Formula 1 showroom.
- Ductile and grey cast iron castings
- DISA D3 vertical moulding line
- Autonomous pouring and quality control
- Low-carbon, reshoring-ready production
Join the list
Be first through the doors
The list is open. When The Intelligent Foundry opens, the first thing we’ll do is invite people to send us a drawing for a free quote — no tooling, samples in weeks.
Want to be at the front of that queue? Register your interest now. No obligation — we’ll simply keep you posted as the furnace lights.